Client Overview:
The client, AMK (Anhui) Automotive Electric Drive Co., Ltd., is a leading manufacturer specializing in automotive electric drive components. They required a specialized testing system for air compressors to assess their high-temperature, high-humidity durability, and dew point resistance, ensuring their performance in real-world operating conditions. The client’s primary focus was on ensuring the reliability and durability of their compressors under extreme environmental conditions.

Challenge:
The client needed a durable and reliable testing system to evaluate the performance of air compressors, specifically those with brushed and brushless motors. The testing system had to simulate harsh environmental conditions, including high temperatures (up to 90°C), high humidity, and dew point exposure, to assess the compressor’s sealing and operational integrity over long durations.

Solution:
To meet the client’s needs, RIG designed and manufactured a customized high-temperature, high-humidity dew point durability testing machine. This testing machine was designed to simulate environmental conditions in which air compressors operate, focusing on assessing the dew point and durability under varying temperature and humidity levels. Key features of the solution include:

1. Multiple Testing Conditions: The machine simulates high-temperature and high-humidity conditions with adjustable ranges from 40°C to 95% RH and up to 80°C at 15% RH, ensuring comprehensive testing of the compressor’s durability.
2. Advanced Dew Point Testing: The system measures dew point levels at temperatures up to 40°C and evaluates the performance of air compressors under continuous exposure to these conditions, with 1500 cycle tests to ensure thorough assessment.
3. Real-Time Data Logging: The machine is equipped with real-time monitoring to track key parameters such as temperature, humidity, pressure, and current throughout the testing process. The data is logged and can be exported to software formats such as CSV, Excel, or Access for analysis.
4. Automated Control System: The system uses an automated control mechanism for regulating pressure, temperature, and moisture levels within the test chamber. The machine can handle manual and automatic testing modes, providing flexibility and ease of use.
5. Safety and Efficiency: The testing equipment is designed with robust safety protocols including emergency stops, safety relays, and automatic shutoff mechanisms in case of faults or extreme conditions to protect both the equipment and operators.

Implementation:
After the equipment was designed, RIG’s team worked closely with the client to install, calibrate, and integrate the system into their facility. Comprehensive training was provided to ensure that the client’s team could operate and maintain the system effectively. RIG also provided ongoing technical support to address any issues and ensure the long-term reliability of the equipment.

Results:

• Increased Testing Efficiency: The automated functionality of the system reduced the time required for each test cycle while maintaining the accuracy of the results.
• Improved Product Durability: By simulating extreme environmental conditions, the client was able to accurately assess the durability of their compressors, leading to improvements in product design and performance.
• Enhanced Data Tracking: With real-time data logging and analysis, the client gained valuable insights into compressor performance under high-temperature and high-humidity conditions, enabling them to make data-driven decisions for product improvement.

Conclusion:
The RIG High-Temperature, High-Humidity Dew Point Durability Testing Equipment provided an effective solution for testing the performance and durability of air compressors in extreme environmental conditions. By offering automated functionality, real-time data collection, and customizable testing conditions, RIG helped the client ensure the reliability and longevity of their products, contributing to improved quality standards in the automotive sector.