Application Case: RIG-T036 Shock Absorber Friction Testing Machine in Automotive Industry

Background:

In the demanding field of automotive testing, particularly for components like shock absorbers, it is critical to have highly reliable and accurate testing systems that can measure forces like friction, lateral loads, and compression under real-world conditions. Chengdu RIG Science & Technology Co., Ltd. has designed and manufactured the RIG-T036 Shock Absorber Friction Testing Machine, a specialized machine aimed at accurately measuring the frictional forces during both compression and rebound phases of shock absorber performance testing.

Client Requirement:

The client, an automotive component manufacturer, required a testing machine that could evaluate shock absorber performance, focusing on friction forces, lateral load capabilities, and the precise measurement of friction across different testing cycles. The machine needed to be able to handle varying test conditions, while providing data that could be used to assess product reliability and durability.

Solution:

RIG provided the RIG-T036 machine, specifically designed for measuring the frictional forces in shock absorbers during compression and rebound. The key features of the machine include:

1. Measurement Precision: The machine uses high-precision force and displacement sensors to measure the friction force in real time, enabling accurate data collection during various test cycles. This allows the client to measure both compression and rebound forces, along with lateral forces, to gain a complete picture of shock absorber performance.
2. Customizability: The machine is adaptable, allowing the client to adjust parameters like test speed, lateral load, and compression range, ensuring flexibility for different test scenarios.
3. High Load Capacity: The system is capable of handling forces up to 1000N, making it ideal for testing automotive components under realistic conditions. It is equipped with a stroke range of ±10mm and adjustable lateral force loading between 0 to 1000N.
4. Data Processing and Analysis: The machine’s software processes the test data and can extract key values such as peak friction forces and average values, providing the client with valuable insights into the performance of their shock absorbers.
5. Noise Control: The system operates with minimal noise (<70dB), ensuring that the testing environment remains conducive to other processes while providing consistent and reliable results.

Equipment Specifications:

• Stroke: ±10mm adjustable
• Maximum Load: 1000N
• Test Speed: 0.001 ～ 0.01 m/s
• Workpiece Length: 350mm ～ 750mm
• Lateral Force Loading: 0 ～ 1000N adjustable
• Noise Level: ≤70dB

The machine’s ease of use, combined with the ability to conduct detailed friction tests on shock absorbers, made it an excellent fit for the client’s needs.

Implementation:

Once the system was installed, RIG’s engineering team worked closely with the client to ensure smooth operation and to train their staff on optimal use and maintenance. The system was tailored to match the client’s specifications, and the necessary custom fixtures were designed and installed for compatibility with their existing testing setup.

Outcomes:

1. Improved Testing Efficiency: The RIG-T036 has significantly improved the efficiency of shock absorber testing. The client is now able to obtain more accurate and comprehensive data in less time.
2. Enhanced Product Reliability: With the ability to monitor frictional forces and lateral loads more precisely, the client has been able to enhance the reliability of their shock absorbers and meet higher safety standards.
3. Quality Assurance: The system’s precise data collection capabilities ensure that every shock absorber is tested under realistic conditions, leading to more consistent product quality across their entire production line.

Conclusion:

The RIG-T036 Shock Absorber Friction Testing Machine has proven to be a valuable asset for the client, enabling them to ensure the performance and reliability of their shock absorbers with a high degree of accuracy. This case demonstrates how RIG’s innovative testing systems are helping automotive manufacturers achieve superior product quality and operational efficiency.